Old town canoe bow repair

bob welsh

Well-known member
Picked up an OT Canadienne fiberglass canoe in December and finally getting around to the needed repairs.This boat had all the good bits mahogany decks spruce inwales mahogany outwales and ash thwarts. previous owner did a wretched bow repair with bondo and gel coat . The Canadienne is supposed to have a knife edge in the bow stem and instead made it look like a bathtub. Sure it was serviceable but on a coleman I wood let it slide. The guy screwed 2x4s from gunnel to gunnel to mount rod holders and those cheap plastic cup holders in two places. Got rid of that mess first thing.
I started grinding the bow blob with a 40 grit sanding wheel on my angle grinder then when i got close switched to a belt sander to expose the old repair. I found the old holes and made them wider with the angle grinder and dished them out to a feather edge at the hole. I then went inside the boat and tore out the sealed flotation chamber and foam. using 12 oz biaxial cloth with attached mat i backed up the opening using plastic wrap and painters tape on the outside of the hull. When it cured i removed the plastic and tape and went back to the grinder and restablished the concave area around the holes from the outside. I then made small circle patches with the same 12 oz cloth each a bit smaller until i built up the thickness equal to the hull put plastic over that and smoothed it with a plastic squeegee. When dry i went to the longboard and shaped and faired the hull adding thickens epoxy and cabosil until everything flowed nice and running my hand over it would detect any bumps or high spots.
Sanded the hull with 220 and used good old Rustoleum hunter green gloss at 10 bucks a quart not bad. I have used it many times on canoes and is hard wearing paint and is available at every hardware store in the country if you need touch ups. Got one coat of spar on the railed before the weather hit.
 
I had to cut out all the flotation in the bow and carved a new one but modified it not to go all the way up to the deck. One of the concerns on the Canadienne has been getting water trapped up against the underside of the deck when in storage so i made this come a bit shorter. i cacarved it then dry fit then brought it back in the shop and glassed it then installed with filets and glass tapeView attachment 2CE25A17-FBCF-4345-AA29-50BA58074900.jpeg
 
This is my third OT Canadienne in the fleet. It was designed by a man i knew right here in Chicago. He had quite a shop and i would be loitering in his shop for hours . Two more canoes to get back in the water. Next project is a 1940s OT OTCA wood and canvas AA mahogany , and the big freighter tha i started on a long time ago and just getting motivated to finish her.
 
Bob~


Great work all around - congratulations!


Truncating that flotation chamber makes lots of sense, too. The Indian River I just did had similar chambers - now I appreciate why.



Rustoleum has served me well, too. Lots to be said for not paying $50 per quart - on a finish that will quickly get scuffed in use.


All the best,


SJS





 

Bob,

Very good job on a fine vessel that will be put back into "action".

Two thumbs up!


Rust-Oleum Gloss Hunter Green, has served me well for many years for various projects, decoys, signs, marshboat, etc. Mixed with just the right amount of Rust-Oleum Flat White, it makes a very good US Steel Green.

Oil base Rust-Oleum is no longer easy to find, or at all in some states. I'm very thankful that it is on the shelves of our local hardware stores. I dunno what I'd do without it.


Best regards
Vince
 
Thanks Steve, here on a duck boat forum we don't paint a lot of high gloss paint. We usually are looking for a flat finish. Let me tell you high gloss paint shows every imperfection in your prep. If you don't have it faired perfect you will notice it. My homemade longboard is the tool to get things flowing all together.
 
Vince, I painted a square stern wood canoe last year with Rustoleum gloss red. I've used in years past, tractor paint from the farm store and that stuff wears like iron. Couldn't paint a boat John Deere green , to close to GB Packer green.
 




index.php

 
this is the original Old Town build record thanks to the folks at the WCHA that has all the records of OT canoes from day one
good site and good resource for any watercraft rebuild
 

Bob,

Ya got that right. Oil base, gloss Rust-Oleum well cured, "wears like iron".

Makes very good bottom paint on flat bottom decoys. Have also used it, after well sealing wooden boat seats. It's easy to knock down the gloss a bit, by just adding some flat Rust-Oleum.

Gloss or Flat, it's a mighty fine paint to use full strength, or as a base medium.

Ya made me chuckle with that "GB Packer green"...


VP
 
Back
Top