Finally finished the BB2 lid!

Bill Burruss

Well-known member
All,

Getting ready to move to the Olympia, WA area, and needed to finish the lid on my BB2 as I’m told it rains 635 days out of the year there, plus, I’m not sure if I’ll be able to store it inside. Been working on a solution for some time now, and this is what I came up with. Toyed with the idea of a 2-3 piece model, but settled on 1 piece to maximize water tightness. Since the cockpit is 7+ feet, the lid is best moved by two people (one on each side) to keep from tearing things up (it’s really not very heavy, just a little awkward). Right now the only way to lock it is to wrap a cable around the top, but I figure the ratchet straps are good enough to keep gear and guns from walking off while getting gas or coffee at the gas station in route to hunt. The cable will be for long term storage. I may eventually figure out a way to make locking t-handles work, but that is for a later date.

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The cover itself is made out of 1 sheet of luan, with 1x4 Doug Fir, glassed and epoxied like the boat. The edges that seal against the boat have foam weather strip attached by contact cement (found out the hard way that unprotected, vibration during direct contact will eat through paint, epoxy, and fiberglass). The trickiest part was that I had to remove a 1/2” high, 7 foot long crescent from the port and starboard 1x4 sides, as well as notch the 1x2 bracings (cockpit combing interference) to get it to fit right. Had to figure out the latter from inside the boat, lid on.

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To fit the lid around the motor, I opted for a built-in motor cover made out of Cordura 1000d. The leading edge is held down by awning rail, so it should keep water out while trailering down the freeway. Probably did not need the cover to go the full width of the lid, but I did not want 70 mph wind driving all the water off the lid, under the Cordura, and into the boat. The rear is fastened with Velcro/snaps to make it easier to install and remove the lid.

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Hope folks find this useful-

Take care!


-Bill
 
You just made more work for me now !!!

No actually thanks for posting this. I am building this summer and now I have food for thought. I want a hatch for mine as well and I can now plan for it seeing one that was done.
 
Nice work Bill , i built a cover for my old 12 foot duckboat worked great for storage outside , i would guess you sealed the crap out of it , i did not and it delaminated quickly but not as quick as the boat rotted out . Good luck !



Dave M
 
Looks good Bill. I don't recall you posting that you're making a move. Best of luck. My bro-in-law was stationed out there for a while. When he was in officers candidate school they paid him to finish his degree. If I recall, it was U of Tacoma. Anyway, we went out to visit him a few times and I really liked the area. We took a trip to see where Devlin keeps some of his boats docked. There was also a wooden boat show we happened upon while we were there.

Best of luck.
 
William,

Thanks for the offer- I'd love to see pics of your locking system. You could post here, or email me.

Thanks,

Bill
 
Bill:

Super job! I'll let you know how it goes for the BBIII. William, I'd like to see your locking system as well. Again, well done.

HC
 
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