Yukon Mike
Well-known member
The idea was to make some sheep horn pistol grips for a pair of Kimber 1911's. Here's some pic's.
To make flat slabs out of something so not flat I first buck up some 6" chunks with the bandsaw. I also make one flat side so it will lie flat for the next step. Notice the ID plug. Its important to be all legal on the internet.
View attachment DSCF8337.jpg
I modified an F clamp to hold the horn on the chop saw.
View attachment DSCF8341.jpg
This is the most treacherous device I use and I don't recommend this to anyone. The grain of the sheep horn makes it easy for the saw to grab and throw. Hands need to be very clear of this blade and nothing important downrange. I've tried a few different setups with the table saw and bandsaw and this chop saw is actually the better choice because when it works it makes the most uniform slabs requiring minimal sanding. Sanding horn is tough because it heats up easily and then warps, so I need to work really slowly and preferably in the shop with no heat on.
View attachment DSCF8344.jpg
Once the slabs are all cut I sort through them looking for a color match. About half the slices I made are unsuitable for knife handles or anything, and for this project I needed four pieces big enough for the two pistols. The leftovers get put away for future considerations or as dog chewies.
View attachment DSCF8346.jpg
I laid the grip on a slab and traced it out roughly.
View attachment DSCF8347.jpg
To make flat slabs out of something so not flat I first buck up some 6" chunks with the bandsaw. I also make one flat side so it will lie flat for the next step. Notice the ID plug. Its important to be all legal on the internet.
View attachment DSCF8337.jpg
I modified an F clamp to hold the horn on the chop saw.
View attachment DSCF8341.jpg
This is the most treacherous device I use and I don't recommend this to anyone. The grain of the sheep horn makes it easy for the saw to grab and throw. Hands need to be very clear of this blade and nothing important downrange. I've tried a few different setups with the table saw and bandsaw and this chop saw is actually the better choice because when it works it makes the most uniform slabs requiring minimal sanding. Sanding horn is tough because it heats up easily and then warps, so I need to work really slowly and preferably in the shop with no heat on.
View attachment DSCF8344.jpg
Once the slabs are all cut I sort through them looking for a color match. About half the slices I made are unsuitable for knife handles or anything, and for this project I needed four pieces big enough for the two pistols. The leftovers get put away for future considerations or as dog chewies.
View attachment DSCF8346.jpg
I laid the grip on a slab and traced it out roughly.
View attachment DSCF8347.jpg