I had a few beat up old Beans in the shed that I decided to fix up and put into use this season. Here are a few before pictures.
View attachment beans 1.jpg
And some of the heads. These were in pretty bad shape so instead of making a repair I decided to cut them down and make them into a resting position. I did this by cutting the old dowel down, then re-drilling a new hole more forward, then glued in a new dowel.
View attachment Bean heads 2.jpgI
View attachment bean10.jpg
Much to my surprise these were made from refrigerator type cork so I thought I would give the burnt cork process a try. I totally removed all the old paint and varnish from the old girls. I applied a little heat from a heat gun then used a palm sander. The paint was very old and came right off. I then made a mixture of linseed oil, turpentine and japan dryer and applied it to the decoys. I used a torch and set each on fire. Very briefly!
Then painted more of the mixture on and rubbed it in. On some of the birds I had to do a little spot scorching and more rubbing. The final step was to add little Minwax Jacobean stain to the linseed oil, turps and Japan dryer and rub that in as well. The bottoms were varnished in several coats of spar varnish. (All the decoys still need some flat paint applied over the varnish). The heads were repainted in the J. Sanford school of decoy painting and attached with a new round head # 10, slotted brass screw and a silicon bronze fender washer.
View attachment burnt black duck3.jpg Rester pose.
View attachment burnt black duck2.jpg Drinker pose.
View attachment burnt black duck4.jpg
The whole gang.
I have a bunch more in the refinishing process, but they seem to made from black cork, although the seem to be about the same vintage?? These are to be mallards. It will probably be a while before the mallards are finished as I am having a heck of a time painting the hens. Practicing on some old foamers right now. I hope to post up some finished mallards next week.
View attachment thumbnail.jpg
Here is one of the bottom. Still needs some paint to finish it off. The screw and tag were added for illustrative purposes, but will have to come off to be painted. I hope you enjoyed the pictures.
View attachment burnt black duck1.jpg