Rub rail

Kennyt004

New member
I have classic barnegat I’m fixing up all the wood was rotted off. Any ideas for a synthetic rub rail that won’t break the bank. Or does anybody know what wood was used it’s from the mid 90’s.
 

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I have classic barnegat I’m fixing up all the wood was rotted off. Any ideas for a synthetic rub rail that won’t break the bank. Or does anybody know what wood was used it’s from the mid 90’s.
Kenny~

Nice workmanship!

I have made rub rails from White Oak, White Ash, treated (Southern Yellow Pine) lumber, Philippine Mahogany, PVC "lumber" (e.g., Azek) and Pine half-round molding. I have not purchased the black PVC rubrail used on so many factory boats.

Do you need a tough rubrail - as in banging into docks et cetera? Or do you want to provide a finished look to your "feather edge" - that won't rot?

I used Mahogany on CANVASBACK.

Canvasback - Interior - small adjstd.jpg

Half-round molding on SWEET GHERKIN

Sweet Gherkin - 2010.jpg

Treated lumber on JAMES CAIRD.

sm CAIRD - to Tuckerton - stbd bow quater.JPG

For your vessel, I would consider Azek (or similar). Unfortunately, it is expensive and usually comes only in 18-foot lengths. I used it on my re-built porch - between the deck and the ground so it would never rot or need paint.

sm Porch with gutters and rain chains.JPG

However, you could also use it for a toe rail on your foredeck to hold the lower edge of a spray dodger (aka breakwater).

Note that I used panheads and did not countersink - because this "lumber" has little strength. I snapped my first attempt at the centerline where the radius was tighest. (Note no screw dead center on this one!) PVC will however take the small screws /studs needed to attached the hem of the dodger.

B Toe Rail 7.jpg

BTW: I do not recommend Trex. I used it once at a customer's request (for thatch rails). It is very heavy and seems somewhat brittle.

BTW2: If you opt for treated, I recommend inch (finished 3/4"). Look for boards that are virtually clear and where there is little "run out" in the grain. Pre-drill for your fasteners (s/s flathead screws) and bed the rails in 3M 5200.

Hope this helps!

SJS
 
Thank you my intention was to have a nice look and protect the fiberglass hard edge the way this cap is designed. My intent was you use Ipe which I made the back rest/driving bench out of but I cannot get it to bend might try to thin it out some more. Prob going to go with white oak strips just need to find decent lengths.


How far forward is the top of the dogger front the cockpit opening on the vertical. I bought one of Diane’s small dodgers from NJ I’m hoping to find a fiberglass rod “tent pole” “fish stick” instead of using a stick to hold up the peak.
 
Steve made it happen with the Ipe. 1/2”minus to 3/4” taper got it to flex enough. Thanks for some reason you inspire me to make this material work she deserved more than pvc.
IMG_2362.jpeg
 
Good morning, Kenny~

Good for you! I was going to advise you - with whatever material you chose - to begin fastening up forward, at the tightest bend, then work aft.

Spray canvas looks great as well. Here is how I make my struts - to hold it up.

Dodger 1 sm.jpg

Bottom is notched to fit snugly onto toe rail. You could attach a small chock on your foredeck for this purpose. The hole is for my forefinger so I can pull up on the strut to release it.

D 21.jpg

I usually have to trim the notch by trail-and-error before I get just the right snugness. I do not want it popping out under way.

D 24.jpg

To deploy or release the strut, I push the bottom into or out of place from the left or right - not straight in or out.

Dodger 5 sm.jpg

I have a bow (made from conduit) on my upper edge - which provides a bit more protection by holding the canvas further out than a traditional spray canvas (breakwater). So, the upper end of the strut is notched to fit the bow .

Since you have a hole and grommet in your canvas, you could make a strut out of flat lumber (as I have) and insert a 1/2-inch dowel in the end. With the lower end cut just the right length, you can make your dodger nice and taut.

D 22.jpg

A pocket in the canvas holds it in place.

D 23.jpg

BTW: Do you plan any deck hardware? I will be installing 6-inch cleats fore and aft on a South Bay later today. They always get backed up below decks with a piece of half-inch AC plywood - plus s/s fender washers and nylocks. I want to be able to lift the whole vessel by the cleats alone if necessary (and I often do in the shop) - and they are always handy around a dock.

Keep up the fine work!

SJS
 
I have one cleat on the bow deck just forward of the dodger that is way off center apparently..(was already there) ….Iam thinking some vertical cam cleats to tension the dodger.

I anchor typically with the bow hook and there are stainless handles in the transom I tie of to.

What is that push pole from?
 
Kenny~

Cleats

I usually have 4 cleats on a duckboat:

- 1 6-inch cleat (galvanized) on centerline of foredeck - about half-way forward
- 1 6-inch cleat (galvanized) on centerline of sterndeck - about half-way aft
- 1 4-inch cleat (galvanized or nylon) amidships on both port and starboard decks

For the 6-inch centerline cleats, it's important - in my view - to have them very strong and backed up below decks. I use 1/2-inch AC plywood for backers and I use s/s fender washers and nylocks on the machine screws. I want to be able to lift the entire vessel by these cleats - and commonly do when in the shop. (NOTE: I show the cleat mounted through a thatch rail but you can mount right to the deck.) At a dock etc I use 1/2-inch (or sometimes 3/8) line to secure the boat.

sm Cleat Backer and fender washers.JPG

The amidships cleats allow me to "anchor" sideways to the bog whilst gunning. I tie from the oarlock stanchion (pipe in the photo below; on the inside face on the wooden oarlock stanchions shown on my Sneakbox in my previous post).

As you can see, I drive a "staub" (marsh spike, bog stake etc) into the marsh. I leave it in place throughout the hunt and tie off to the boat with 1/4-inch line - thus the reason for just 4-inch cleats amidships.

sm MSF Sneakbox - oarlock stanchion and staub.jpg

Push Pole

The push pole is an 11-foot length of closet pole - usually 1-5/16-inch diameter. On the bottom end I mount a Herter's Duckbill Pushpole Head - or modern equivalent: https://www.hhlure.com/products/duckbill-head-attachment?variant=5974690180

sm MSF Sneakbox - pushpole chock.jpg

I tie a Turks Head on the upper end to let me know when I've run out of pole.

sm Turks Head - line length.JPG

I secure the push pole with my "chock and bail" system. The bail is heavy galvanized wire covered with a 12-inch length of fuel line to prevent chafe (and rattling). It is mounted up forward on the deck and allows the gunner - even when standing at the helm - to push the upper end of the pole through a generously-sized "target".

sm Balabus - Pushpole Bail.jpg

The chock is mounted aft on the deck and allows the gunner - even when standing at the helm - to drop the lower part of the pole into it. The radius of the slot in the chock is about 1-3/8-inch - a bit larger than the diameter of the pole itself.

The loop of shock cord is used only when trailering or crossing the bay. It keeps the pole from inching backward. I have lost 2 poles because I was not paying attention and my wake caught the head and dragged the whole push pole aft without me noticing. (One pole was returned to me, however, when the "beachcomber" who found it washed ashore saw my brand and tracked me down.)

sm Balabus - Pushpole lashed in aft chock.jpg

Hope this helps!

SJS
 
Kenny~

Nice workmanship!

I have made rub rails from White Oak, White Ash, treated (Southern Yellow Pine) lumber, Philippine Mahogany, PVC "lumber" (e.g., Azek) and Pine half-round molding. I have not purchased the black PVC rubrail used on so many factory boats.

Do you need a tough rubrail - as in banging into docks et cetera? Or do you want to provide a finished look to your "feather edge" - that won't rot?

I used Mahogany on CANVASBACK.

View attachment 59626

Half-round molding on SWEET GHERKIN

View attachment 59627

Treated lumber on JAMES CAIRD.

View attachment 59628

For your vessel, I would consider Azek (or similar). Unfortunately, it is expensive and usually comes only in 18-foot lengths. I used it on my re-built porch - between the deck and the ground so it would never rot or need paint.

View attachment 59629

However, you could also use it for a toe rail on your foredeck to hold the lower edge of a spray dodger (aka breakwater).

Note that I used panheads and did not countersink - because this "lumber" has little strength. I snapped my first attempt at the centerline where the radius was tighest. (Note no screw dead center on this one!) PVC will however take the small screws /studs needed to attached the hem of the dodger.

View attachment 59630

BTW: I do not recommend Trex. I used it once at a customer's request (for thatch rails). It is very heavy and seems somewhat brittle.

BTW2: If you opt for treated, I recommend inch (finished 3/4"). Look for boards that are virtually clear and where there is little "run out" in the grain. Pre-drill for your fasteners (s/s flathead screws) and bed the rails in 3M 5200.

Hope this helps!

SJS
5 years later......I haven't broken a Trex rail yet and I can't say that about your other rails !
 
Last edited:
Sir~

Yikes! I thought some of those Trex rails had delaminated at the splice(s). No?

See you next Saturday at Cedar Beach?

SJS
All the splices popped the first year with the Gorilla glue but Six 10 epoxy has held up great. The rails themselves look brand new Steve.
IDK yet about the show Steve.
Best
Bob
 
Kenny~

Cleats

I usually have 4 cleats on a duckboat:

- 1 6-inch cleat (galvanized) on centerline of foredeck - about half-way forward
- 1 6-inch cleat (galvanized) on centerline of sterndeck - about half-way aft
- 1 4-inch cleat (galvanized or nylon) amidships on both port and starboard decks

For the 6-inch centerline cleats, it's important - in my view - to have them very strong and backed up below decks. I use 1/2-inch AC plywood for backers and I use s/s fender washers and nylocks on the machine screws. I want to be able to lift the entire vessel by these cleats - and commonly do when in the shop. (NOTE: I show the cleat mounted through a thatch rail but you can mount right to the deck.) At a dock etc I use 1/2-inch (or sometimes 3/8) line to secure the boat.

View attachment 59804

The amidships cleats allow me to "anchor" sideways to the bog whilst gunning. I tie from the oarlock stanchion (pipe in the photo below; on the inside face on the wooden oarlock stanchions shown on my Sneakbox in my previous post).

As you can see, I drive a "staub" (marsh spike, bog stake etc) into the marsh. I leave it in place throughout the hunt and tie off to the boat with 1/4-inch line - thus the reason for just 4-inch cleats amidships.

View attachment 59805

Push Pole

The push pole is an 11-foot length of closet pole - usually 1-5/16-inch diameter. On the bottom end I mount a Herter's Duckbill Pushpole Head - or modern equivalent: https://www.hhlure.com/products/duckbill-head-attachment?variant=5974690180

View attachment 59806

I tie a Turks Head on the upper end to let me know when I've run out of pole.

View attachment 59807

I secure the push pole with my "chock and bail" system. The bail is heavy galvanized wire covered with a 12-inch length of fuel line to prevent chafe (and rattling). It is mounted up forward on the deck and allows the gunner - even when standing at the helm - to push the upper end of the pole through a generously-sized "target".

View attachment 59808

The chock is mounted aft on the deck and allows the gunner - even when standing at the helm - to drop the lower part of the pole into it. The radius of the slot in the chock is about 1-3/8-inch - a bit larger than the diameter of the pole itself.

The loop of shock cord is used only when trailering or crossing the bay. It keeps the pole from inching backward. I have lost 2 poles because I was not paying attention and my wake caught the head and dragged the whole push pole aft without me noticing. (One pole was returned to me, however, when the "beachcomber" who found it washed ashore saw my brand and tracked me down.)

View attachment 59809

Hope this helps!

SJS
Where are you getting an 11foot closet pole from?

I used a carbon arrow shaft to support the dodger for this year. I just screwd the dodger to the deck maybe next year I’ll do the azek with a heat gun. need and extra set of hands to figure it out the deck has some sharp angles.
 
Where are you getting an 11foot closet pole from?

I used a carbon arrow shaft to support the dodger for this year. I just screwd the dodger to the deck maybe next year I’ll do the azek with a heat gun. need and extra set of hands to figure it out the deck has some sharp angles.
Good morning, Kenny~

My local lumber yard has long closet pole stock. It is a regional chain (used to be family-owned) - but not a "big box" store. I pick through what's on hand and eyeball them for "almost straight" - and reasonably straight grain. Of course, I may need to buy longer than I need - but I always find a use for the cutoff.

BTW: The closet pole I've seen is always a Pine - not sure which species - maybe Western White?

Hope this helps!

SJS
 
If you can't find a closet pole long enough you can always join two together. I have a 19' push pole that I made by scarfing multple pieces together. Started off ataching two pieces together to make a 15' pole then when I added a poling platform I added an additional 4'. I used a W splice on the first joint and a V splice on the second instead of a traditional straight scarf. A reasonably tight fit and some thicked epoxy and you can make your push pole as long as you want. This type of joint is regularly used in bow building to attached the top and bottom limbs togather at the handle and is very strong.
 
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