Robert L E
Active member
I drew this up about a year and a half ago base on a couple of prototypes that I have actually made. (alas I cannot find my camera or I would post pictures) The fish mouth parts are 1" stock, the rest 3/4".
The advantage of the fish mouth glue joints is the increased glue surface and they self align. All angles are 45 or 90 degrees.
It looks like a nightmare but the pieces of the carving block are all simple to cut on a table saw and glue up is easy. I assembled the side pieces on top of the bottom board, put the top board on, clamped lightly with two C-clamps, tapped on the side pieces to fine tune the alignment, then snugged the clamps up.
My prototypes did not have the good oval shape the computer helped me with and I also decided to put two keels on so they would sit flat on ice or the ground (or a shelf). The ones I made float with a water line about where the bottom glue line is.
I have an overflowing 5 gallon bucket of heads already carved and waiting for bodies, some have been waiting a long time.
Bob
edit- I've also been thinking about making boxes like this with either a hinged or lift-off lid.

The advantage of the fish mouth glue joints is the increased glue surface and they self align. All angles are 45 or 90 degrees.
It looks like a nightmare but the pieces of the carving block are all simple to cut on a table saw and glue up is easy. I assembled the side pieces on top of the bottom board, put the top board on, clamped lightly with two C-clamps, tapped on the side pieces to fine tune the alignment, then snugged the clamps up.
My prototypes did not have the good oval shape the computer helped me with and I also decided to put two keels on so they would sit flat on ice or the ground (or a shelf). The ones I made float with a water line about where the bottom glue line is.
I have an overflowing 5 gallon bucket of heads already carved and waiting for bodies, some have been waiting a long time.
Bob
edit- I've also been thinking about making boxes like this with either a hinged or lift-off lid.

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