Steve Sanford
Well-known member
The decks were bedded with a thickened epoxy (resin + Cabosil + milled fibers) on both the purlins and the plywood "lips" that I had glued on earlier. Wax paper was used to catch the inevitable drips.
View attachment D 04 Deck fillers installed.JPG
Bronze boat nails were used to fasten the cockpit edge to the purlins.
View attachment D 06A Boat nail.JPG
Temporary fasteners were used on the outboard edge of the plywood. After pre-drilling, #10 x 1" s/s panheads were used to clamp the plywood down. This photo actually shows one being removed after the cure. I have used this same batch of screws for this purpose on several boats.
View attachment D 10 Removing panheads.jpg
There was plenty of squeeze out along the seam - but wiped flush or even a bit shy before curing - to minimize later sanding.
View attachment D 06 H screws and boat nails.JPG
A reassuring check of level.....dead on a both ends of the new cockpit.
View attachment D 11 Level across purlins.JPG
Now the Big Challenge - trying to get that big twist out of the stern....
I screwed a batch of clamping blocks to the fantail so I could get good square clamping pressure. Cellophane tape on the bottom of each block prevents inadvertent gluing.
I also bored numerous 3/8" holes between each block - so I could inject straight epoxy in the wood in this area. (This photo was taken after the epoxy had cured...)
View attachment D 07A - Clamping blocks.JPG
You can just make out the holes. I used a syringe to squirt a generous amount of epoxy into each.
View attachment D 08 Fantail fill holes.JPG
Clamped and curing....
View attachment D 07 Fantail epoxied and clamped.JPG
Before clamping, I forced as much thickened epoxy (as above) into any and all crevices and interstices....
View attachment D 09 Fantail wetr fillers.JPG
The Scooter is now "cage-free" ! Looking once again like a gunning vessel.
View attachment D 12 Cage removed.JPG
....next.....
SJS
View attachment D 04 Deck fillers installed.JPG
Bronze boat nails were used to fasten the cockpit edge to the purlins.
View attachment D 06A Boat nail.JPG
Temporary fasteners were used on the outboard edge of the plywood. After pre-drilling, #10 x 1" s/s panheads were used to clamp the plywood down. This photo actually shows one being removed after the cure. I have used this same batch of screws for this purpose on several boats.
View attachment D 10 Removing panheads.jpg
There was plenty of squeeze out along the seam - but wiped flush or even a bit shy before curing - to minimize later sanding.
View attachment D 06 H screws and boat nails.JPG
A reassuring check of level.....dead on a both ends of the new cockpit.
View attachment D 11 Level across purlins.JPG
Now the Big Challenge - trying to get that big twist out of the stern....
I screwed a batch of clamping blocks to the fantail so I could get good square clamping pressure. Cellophane tape on the bottom of each block prevents inadvertent gluing.
I also bored numerous 3/8" holes between each block - so I could inject straight epoxy in the wood in this area. (This photo was taken after the epoxy had cured...)
View attachment D 07A - Clamping blocks.JPG
You can just make out the holes. I used a syringe to squirt a generous amount of epoxy into each.
View attachment D 08 Fantail fill holes.JPG
Clamped and curing....
View attachment D 07 Fantail epoxied and clamped.JPG
Before clamping, I forced as much thickened epoxy (as above) into any and all crevices and interstices....
View attachment D 09 Fantail wetr fillers.JPG
The Scooter is now "cage-free" ! Looking once again like a gunning vessel.
View attachment D 12 Cage removed.JPG
....next.....
SJS
Last edited: