Steve Sanford
Well-known member
Good morning, All~
I am in the thick of completing two duckboats right now - yet another South Bay and a Duck Wrangler (a first for me). In the "interstitial time", I am also rehabbing a few gunning decoys. I have a handful of Bean's Pintails and Mallards almost done - but have been repairing 4 little Herter's Model 63 divers - which came to me as pairs of Cans and Bluebills. The Cans were the earlier flat-bottom birds (my favorites) and the Bills had the extruded keels with the all-to-common rust out of the cast iron ballast. My job was to get them once again ready-to-hunt - and change the Bluebills into Whistlers.
![Collin Workman - Cans and Bluebills.JPG Collin Workman - Cans and Bluebills.JPG](https://duckboats.net/community/data/attachments/49/49967-447c5a2197904ba25bc3322220030797.jpg)
The heads were sanded - both on the table sander for the heavy "sagittal ridges" and by hand with 120-grit paper.
![Model 63 Cans and Bluebills - heads sanded with 120 grit.JPG Model 63 Cans and Bluebills - heads sanded with 120 grit.JPG](https://duckboats.net/community/data/attachments/49/49968-fea791b28f581174542275ae90fb9aa7.jpg)
The heads then got coated with epoxy + fine sawdust (which I collect from my band saw).
![Model 63 Bluebill and Can Heads - epoxy + fine sawdust.JPG Model 63 Bluebill and Can Heads - epoxy + fine sawdust.JPG](https://duckboats.net/community/data/attachments/49/49969-3dd881e5c03366b6ffd8cf2b6ce4060e.jpg)
I try to avoid the coating on the bills and eyes.
![Model 63 Can Head - closeup showing no coating on bill or eye.JPG Model 63 Can Head - closeup showing no coating on bill or eye.JPG](https://duckboats.net/community/data/attachments/49/49970-385ee636415f91b68c310c4a94a4840f.jpg)
Next step is priming with flat oils - mostly different flavors of Rustoleum - in approximations of the final hues.
![Model 63 Can and Whistler Hewads - oil primers.JPG Model 63 Can and Whistler Hewads - oil primers.JPG](https://duckboats.net/community/data/attachments/49/49971-3b7db851cc19525d5ece768c6a509e13.jpg)
Here they are in final paint - subject to touch-ups after joining up with their respective bodies. Topcoats are Behr latex and the bills and eyes get Satin Spar Varnish.
![Herter's Model 63 -Canvasback pair - Heads topcoated.JPG Herter's Model 63 -Canvasback pair - Heads topcoated.JPG](https://duckboats.net/community/data/attachments/49/49972-50fea44ba071d34297109eef4775719d.jpg)
The Bluebill heads make a passable Whistler - 'though I am always tempted to trim those bills down a bit.....
![Herters Model 63 Whistler Pair - heads topcoated.JPG Herters Model 63 Whistler Pair - heads topcoated.JPG](https://duckboats.net/community/data/attachments/49/49973-84694dba893459c7e87882873ef86288.jpg)
The Canvasback bodies were sound. They got epoxy + fine sawdust on the bottoms...
![Model 63 Diver Body - epoxy + fine sawdust on bottom.JPG Model 63 Diver Body - epoxy + fine sawdust on bottom.JPG](https://duckboats.net/community/data/attachments/49/49974-da4d1729eecf953ab7745431b226681b.jpg)
...and epoxy + ground walnut shells - from Homer Decoys - on their topsides.
![Model 63 Diver body - epoxy + walnut shells.JPG Model 63 Diver body - epoxy + walnut shells.JPG](https://duckboats.net/community/data/attachments/49/49975-402d0914f488fc1c53cbd3d7eaa4e445.jpg)
Continued.....
SJS
I am in the thick of completing two duckboats right now - yet another South Bay and a Duck Wrangler (a first for me). In the "interstitial time", I am also rehabbing a few gunning decoys. I have a handful of Bean's Pintails and Mallards almost done - but have been repairing 4 little Herter's Model 63 divers - which came to me as pairs of Cans and Bluebills. The Cans were the earlier flat-bottom birds (my favorites) and the Bills had the extruded keels with the all-to-common rust out of the cast iron ballast. My job was to get them once again ready-to-hunt - and change the Bluebills into Whistlers.
![Collin Workman - Cans and Bluebills.JPG Collin Workman - Cans and Bluebills.JPG](https://duckboats.net/community/data/attachments/49/49967-447c5a2197904ba25bc3322220030797.jpg)
The heads were sanded - both on the table sander for the heavy "sagittal ridges" and by hand with 120-grit paper.
![Model 63 Cans and Bluebills - heads sanded with 120 grit.JPG Model 63 Cans and Bluebills - heads sanded with 120 grit.JPG](https://duckboats.net/community/data/attachments/49/49968-fea791b28f581174542275ae90fb9aa7.jpg)
The heads then got coated with epoxy + fine sawdust (which I collect from my band saw).
![Model 63 Bluebill and Can Heads - epoxy + fine sawdust.JPG Model 63 Bluebill and Can Heads - epoxy + fine sawdust.JPG](https://duckboats.net/community/data/attachments/49/49969-3dd881e5c03366b6ffd8cf2b6ce4060e.jpg)
I try to avoid the coating on the bills and eyes.
![Model 63 Can Head - closeup showing no coating on bill or eye.JPG Model 63 Can Head - closeup showing no coating on bill or eye.JPG](https://duckboats.net/community/data/attachments/49/49970-385ee636415f91b68c310c4a94a4840f.jpg)
Next step is priming with flat oils - mostly different flavors of Rustoleum - in approximations of the final hues.
![Model 63 Can and Whistler Hewads - oil primers.JPG Model 63 Can and Whistler Hewads - oil primers.JPG](https://duckboats.net/community/data/attachments/49/49971-3b7db851cc19525d5ece768c6a509e13.jpg)
Here they are in final paint - subject to touch-ups after joining up with their respective bodies. Topcoats are Behr latex and the bills and eyes get Satin Spar Varnish.
![Herter's Model 63 -Canvasback pair - Heads topcoated.JPG Herter's Model 63 -Canvasback pair - Heads topcoated.JPG](https://duckboats.net/community/data/attachments/49/49972-50fea44ba071d34297109eef4775719d.jpg)
The Bluebill heads make a passable Whistler - 'though I am always tempted to trim those bills down a bit.....
![Herters Model 63 Whistler Pair - heads topcoated.JPG Herters Model 63 Whistler Pair - heads topcoated.JPG](https://duckboats.net/community/data/attachments/49/49973-84694dba893459c7e87882873ef86288.jpg)
The Canvasback bodies were sound. They got epoxy + fine sawdust on the bottoms...
![Model 63 Diver Body - epoxy + fine sawdust on bottom.JPG Model 63 Diver Body - epoxy + fine sawdust on bottom.JPG](https://duckboats.net/community/data/attachments/49/49974-da4d1729eecf953ab7745431b226681b.jpg)
...and epoxy + ground walnut shells - from Homer Decoys - on their topsides.
![Model 63 Diver body - epoxy + walnut shells.JPG Model 63 Diver body - epoxy + walnut shells.JPG](https://duckboats.net/community/data/attachments/49/49975-402d0914f488fc1c53cbd3d7eaa4e445.jpg)
Continued.....
SJS