Scott, I consider myself appropriatly flamed. It does sound like you're very familliar with your rifle, and that's good. I think too many that buy zip guns don't shoot enough to know what they really do. I shoot a double barrel .54, cap lock for hunting. I've replaced the standard nipples with musket size, although I didn't have any problems with #11 caps. The big caps handle easier. I've never had a misfire with a side lock with proper preload prep, but the inline should be more reliable.
I like wood stocks because I can make the gun to fit me easily. On all my homemade guns the sites are lined up as soon as the gun hits my shoulder, just like a shotgun. Any factory guns require building up with bondo, or some equally ugly solution. I like the idea of plastic stocks for a hunting gun, especially since I live where we get 80 inches of rain a year, but any I've tried the comb is too low for me, and sometimes too thick. I've had 3 factory guns that fit me off the shelf (wood stocks), all others needed fitting. Maybe I'm fussy about this, but most of my shooting I don't have alot of time to take the shot, and plastic is ugly.
I wasn't aware of the bullet weights you talked about, it sounds like they're reasonable. I've shot one deer with a .45, and it died within 20 feet, but I hit it in boiler room from 20 yards away, but I've gone to bigger bore since. All the big game I've killed has been inside of 50 yards, the woods I hunt this is common. If I lived somewhere where longer shots prevailed, I might look at conical bullets, but I still think I'd just go with a bigger bore. Round balls start out punching a larger hole than a similar weight conical, and get even bigger from there, I still think they're the best bullet to shoot out of a muzzleoader. I did try some minis in my double rifle, but the acurate load was very slow, not suprising though in a slow twist barrel, not a fair test for the bullet, but just seeing what it'd do in my gun.
Some time in the future I plan on rifling the chokes on a 16ga double, put in breach plugs, and build an elk rifle. And yes, I'll be shooting round balls out of it, and it'll fit like a shotgun.
Last of all, I didn't call them nasty, but they are ugly. I don't like AR15s for the same reason, even if they are well made. It sounds like you're happy with yours, and you're familiar with it, that's what counts. As I said before shoot what you want, I do. I do build wall hangers, but I'll hunt with them too, and yeah I baby them more than I would if it was ugly.
Ugly? Heck yes! If buying to hang over the mantle I want a birdseye flintlock. I think side-lock percussion leaves a lot to be desired cosmetically. And I believe flintlocks are the primitive arm that a hunter can truly brag about taking game with it. Dealing with weather, keeping the flint in good condition, dealing with the lock time, developing the right load, etc, can all be handled, but it takes commitment like archery does. The ugly inline gets stuffed with a few store bought ingredients and it's ready, reliable and is basically a one shot 44 or 45 cal carbine. Scope mounts are pretty standard for old eyes and ignition with shotgun primers should be as quick and reliable as we are used to out of a center-fire rifle. I think it was a TV add for Knight where a man rises up out of a calm pond and takes the shot. Total submersion and the muzzle loader still shoots.
I believe most of my friends who hunted much with side-lock percussion rifles generally have stories of misfires on game. Can they be avoided? Sure, with meticulous care but I believe everyone had their own "best" way to insure a clear flash hole before loading up for the hunt. With the Omega, simply open the action, point the barrel at a light, and look up the flash hole from the breach. You will be able to see any potential problems. Think of the high tech in-lines as muzzle-loading for dummies. They are great for those of us who simply want to extend the season without the commitment required by the true primitive arms. Nasty? Maybe but the venison tastes great and the deer population continues to grow even with our very liberal limits here in CT.
To keep practice costs down I shoot loose pyrodex, sabots bought by the 100, and swaged SWC left over from my pistol shooting days. Not as inexpensive as round ball and pillow ticking but it doesn't break the bank either. I do have molds for a 50 cal Maxie ball and a number of 44 cal and 45 cal pistol bullets if I get the urge to cast.
You commented on bullet weights, as noted earlier Phil was shooting a .45 cal (my assumption), 250 gr and I shoot .44 cal 240 gr. bullets. Hornady lists their .50 Cal (.490"), Lead Round Ball at 178 Grains which calculates into a 0.07 ballistic coefficient. Muzzle velocities for the pistol bullets can be pushed to 2200 & 2250 ft/sec based on T/C Omega manuals. The closest comparison I could come up with quickly was the Remington 444 rd with it's 240 gr bullet at 2350 ft/sec with a ballistic Coefficient of 0.146. From the Remington site:
Compare to a round ball program with the .490 ball taking off at 2000 ft/sec
Note: the round ball energy drop off 1575 ft-lbs at muzzle, 760 ft-lbs at 50 yards and only 435 ft-lbs at 100 yards.
With the pistol bullet using 1600 ft/sec (conservative 200 ft/sec less than table) energy at 100 yards is 1365 ft-lbs.
Heavier, better ballistic coefficient bullets are available to push the capability of the Omega even further. The 240 gr pistol bullets are simply a nice 125 yard choice at a relatively low cost with no special tuning required.
But no doubt, fancy muzzle loaders are way prettier!!!
Scott