Shear pin materials for old outboards

Ray

Well-known member
Being raised in the era of through hub exhaust motors with out shear pins I was caught off guard this last week when a little twig popped the prop on my 60 year old 3hp Seahorse angle foot motor. No tools in the mini boat, and no spare materials to make a pin out of. To say my proverbial pants were around my ankles is an understatement. I did discover that the mini boat does not paddle nearly as well as the BB3, which is three times its size.

After getting back home I took the prop apart and noted that the shear pin was a piece of 1/8 inch brass rod. Easy enough to find and make a handful of pins to keep in a tool box.

However, I went searching for additional info and noted on iBoats forums that brass rod is the recommended DIY method, but that the factory pins are not brass. A parts site does not state what they are made out of. Some posts claim a weak stainless steel or cast iron is used for old Johnny Rude shear pins. One poster prefers aluminium nails cut down to fit since brass rod is too brittle and prone to snapping at the slightist offense. Lots of posts about using common nails which are way too hard and could result in the prop being stuck on the shaft with a partially sheared pin.

I can order some factory pins, but with shipping the cost is about 500% over the price of brass rod from Ace Hardware. And the brass rod makes about 36 pins rather than just one from the parts dealer.

As of yet I have not been able to find 1/8 inch aluminium rod, but I think a local welding supply shop might have that kind of material.

So, what have users of antique outboards used for shear pins when a factory replacement is not an easy option?
 
Ray, I have always cut mine out of brass brazing rods. If you want factory ones let me know the size - I have a BUNCH of old shear pins, maybe we can work out a deal. BTW if you shear another one w/o a spare you can stagger the pieces to get home. Just put the pieces in the shaft in a different order and slip the prop on.
 
Ray,

I vote for the brass brazing rods also. The pins made from a brazing rod seem to shear first before something else breaks but hold up to small impacts. They also shear rather cleanly, thus disassembly of the affected parts is not adversly effected.

To say my proverbial pants were around my ankles is an understatement.


Where was the guy in the plastic boat when you needed him??? yuk, yuk, :>)
 
Where was the guy in the plastic boat when you needed him??? yuk, yuk, :>)


He was tossing up a 30 foot rooster tail with his mini mud motor and my bow rope is only 20 feet long. He would have swamped me fer sure.

Thanks for the input. I think I will stick with the brass rod and cut up a bunch of them.
 
Ray, Experience is a teacher. Now I alway carry a thirty cal. ammo can (water proof) in it a screwdriver,pliers,spark plug wench, spark plug, pull rope, shear pins, a pack of cigarettes and lighter. Anything you might need in a emergency. This list is incomplete.
 
Pete, You need to talk to Dani about adding a little Jack Daniels to that kit (see her fishing story). I also am ussually over prepared but it maakes me feel better. Also give me something else to fool with in the off season.
 
What is funny is that I have a full kit in the BB3, but I was only thinking of a short trip of about 2 miles one way and that the worst that could happen was a 2 mile paddle back to the beach. The actual worst is having to swim to "shore" and then mud crawl another 200 yards to the trees and then a 2 mile march through the black spruce "forest" to get back to the road. Almost did that last fall, but managed to get my fat butt back in the boat after pushing it off a lump of bottomless muck. Never get out of the boat when alone is the new rule. Attached to that new rule is to never drive the boat into a spot that I can't get out of with the paddle/pole.

Now I have a kit for the mini boat in one of those small plastic water proof boxes from WalMart. I picked up a few disposable hand tools, but need another spark plug wrench. I might have one sitting around in a drawer some place.
 
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