2025 Devlin Snow Goose Thread

Question re: the fill coat. I found initially epoxying the sheathing by pouring epoxy and spreading with a squeegee the most efficient, and generally managed to control dripping/flow even on the steep sides - but suspect that will be harder with the fill coat. Did you use any thickener for the fill coat? Or use a roller for application? I've found the roller to leave a lot of air bubbles that need to be tipped, but not sure that will work as well in the weave.
 
Henry

I put on two more flow coats after the original wetting and then sand to a frosty appearance. Then I address imperfections with epoxy thickened with microballons which are easy to sand.
 
Question re: the fill coat. I found initially epoxying the sheathing by pouring epoxy and spreading with a squeegee the most efficient, and generally managed to control dripping/flow even on the steep sides - but suspect that will be harder with the fill coat. Did you use any thickener for the fill coat? Or use a roller for application? I've found the roller to leave a lot of air bubbles that need to be tipped, but not sure that will work as well in the weave.
I like a squeegee and brush. You are past this point, but the ideal way to do the fill coat is wet on wet, lay the second or third right on top when the first coat is just cured enough to hold the glass down tight to the wood. No sanding in between
 
Henry,
Ever consider a second layer of glass or dynel on the bottom for extra abrasion resistance followed by Tod's suggestion?
RM
I debated xynole or dynel for a bit, but couldn't find either at a reasonable cost and ultimately decided against the additional weight.

I may see if I have enough glass on hand to add a layer just on the bottom, that isnt a bad idea with our oyster beds.
 
I debated xynole or dynel for a bit, but couldn't find either at a reasonable cost and ultimately decided against the additional weight.

I may see if I have enough glass on hand to add a layer just on the bottom, that isnt a bad idea with our oyster beds.
Henry,
I did two layers of 6 oz cloth on the bottom of both of my builds just for piece of mind. Dings and scrapes are inevitable but risk of water intrusion was my motivation for an extra layer. That said, I tend to over build; adding quality where it is not needed. For a fraction of the cost, take a look at S-Cloth. It has the abrasion resistance of kevlar and is easily sanded. RM
 
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Henry,
I did two layers of 6 oz cloth on the bottom of both of my builds just for piece of mind. Dings and scrapes are inevitable but risk of water intrusion was my motivation for an extra layer. That said, I tend to over build; adding quality where it is not needed. For a fraction of the cost, take a look at S-Cloth. It has the abrasion resistance of kevlar and is easily sanded. RM
I told him the same thing. I think he wants it light for when he cartops it.
 
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