First Head

Tim~

Bob's closeup photo of the head is a great reference for the bill - shows the hollow around the nostril nicely. BTW: Google Images (just type in Drake Canvasback) offers lots of good pics (and some misidentifications as well) but I also like to look at what other carvers have done. Pat Godin, for example, has a useful website: godinart.com

Mike:

Having a tutor by your side is best. A teaching technique I use - whether the "student" is sitting next to me or 200 miles away, is for me to carve one side of the head and let them carve the other. This way, they can see the "promised land" and be less hesitant to remove wood.

Anyway you look at it, it's great to watch another carver coming down the pike!

All the best,

SJS
 
Tim,

Have a bunch of heads going in the shop right now (Whistling ducks). Here are some photos that show stages in the carving process that may give you a better idea of how things might progress.

After the heads are bandsawed ( If you don't have a bandsaw, I'd suggest visiting a local high school shop [do high schools actually teach shop classes anymore?] or a woodworking store that has a teaching lab set up - in a pinch heads are also thin enough to cut with a coping saw ) and reference lines are sketched on, the first step with the knife for me is to establish the outside dimensions where the crown and bill intersect. Then I will move on to rough shaping the bill followed by sanding it smooth. After the head is carved, I'll go back and add detail to the bill.

Note what Steve told you earlier about drilling a reference hole to locate your eye placement. Mine are not as large as he said he uses (I'll widen them later), but the purpose is the same - to create a balanced reference point as you continue removing wood. Note also the reference lines & marks that establish the eye channel and the widest point on the head. You can also see that I've also established a center line around the entire bandsawed head. I have a set of study bills I've collected over the years as well as cardboard templates taken from these study bills. They can be had at a reasonable price. Years ago I'd cut off the bills of birds I took while hunting and keep them in the freezer. Nowdays cast resin bills can be had. Much better to work with + your wife will not get as PO'd at you.;-) I'll use them to accurately lay out the shape of the bill before I bandsaw my top view, cut in the crown, and start to shape the bill. In this photo, most of the marks I had drawn on to define the rear of the bill where it joins the head have been carved away; however, I will re-draw them when rough shaping and sanding is complete, and I'm ready to add details


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Then it becomes a matter of removing wood from the eye channel and rounding toward the center line. Not quite as simple as that, but it's probably the best way to describe the process. A better feel for shape comes as you layer reference and carve more and more. I like to initially remove wood with gouges, and I've settled on a pair that have a #8 sweep simply because they work for me. The larger one probably sees the most use once the eye channel has been started, as I have developed a feel for how to use its edges as well as the meat of its curvature to remove wood efficiently. A word of caution here : you will find a place on the head somewhere near the mark for the wide point (It will vary slightly)where your knife or gouge must cut to or away from the bill to avoid tearing the grain of the wood - but you've probably already found that out ;-)
You can see that I have removed wood from below what you were referring to as the "cheek" area, but not very much. Note that there is still plenty of "room" left to the mark keeping tabs on the wide point of the head. How accurately the lines approaching that mark from all directions taper to it (...and they all taper to it differently!) will go a long way in determining how much like a duck your finished head carving will look from ALL angles.

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Then I'll clean up with a detail knife and a padded sander.

Here is a group (of mostly whistler) heads when the bills have been detailed. Note that the reference holes for the eyes have now been reamed out to allow for the proper size eyes to be set. But the big thing I want you to see in this picture is the taper beneath the wide point on the head. It is not deep and rounded but more of a straight drop with a very slight taper if any. I'll go back to these after a while and look them over again. Invariably, I find something that strikes me as needing a bit of re-shaping (tht head on the left looks a bit too "cheeky" on the one side) and get the detail knife out again. Note also that the eye-channel is not a uniform depth from front to back. As Joe Wooster used to admonish: "Leave some room for brains."

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Luck,
 
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The saga continues...
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Tim~

Great progress! All the right moves.

Are you holding its bill shut in the first pic to keep it from quacking????

BTW: I like the pattern - is it yours?

All the best,

SJS
 
I am not sure what you are carving with. If you are using a foredom type power tool, do you have one of the padded sanding cylinders sold by Willie McDonals at the Duck blind? They are really a godsend for quickly smoothing the head and seeing what you really have going on.
 
I gave Willie a couple calls and left him a message trying to order a padded sander and another bit but I never did hear back. I assume he is busy with all those decoy shows you guys get out east. I'll give him another call cause I would really like to get my hands on one. So far the entire head has been cut out with a dremel and a teardrop shaped bit I bought at a local woodsmith store. As far as holding the bill shut I guess you could say I am trying to shut him up cause all I hear him saying is fix me. The original pattern that I used to cut the head was from Willies cyber classroom but I was so afraid of bandsawing on the lines that I have since been removing wood to get it down to size and it has transformed into it's own beast. I would have to give credit to at least a dozen other carvers because of their help I can see some of my mistakes and their examples have gone into the product you see now.
 
Make sure you have enough power in your tool to rotate the cutters you plan to use. If you plan to stay with decoy carving, get the guys (and gals) on this site to recommend what "foredom style" flexible shaft they believe in. I have a foredom and love it, but I am a dinosaur. I believe there are other brands and types on the market that all the modern carvers are using.

Bottom line, a dremel cannot power a good carbide cutter or padded sanding cylinder. The dremel sanding drums can get you by until you can get a more powerful grinder set up, but they do not compare to what you can do with a padded sanding cylinder.

I also use a lot of hand tools for my carving, like a drawknife and a surform rasp, and I make holding brackets for even heads, cause holding brackets make hand sanding and some other tasks faster and easier. I also use a padded hand sander made from an old, metal, 2 piece red devil hand sander. I pad the base of the sander with 1 1/2" to 2" of closed cell foam, like the sponge used to pack some electronics or to pad camera cases. When the sandpaper is stretched over this foam it does a nice job of sanding rounded forms without putting a flat spot in them (like decoy bodies, the crown of heads, the back of heads, etc.)

Pm me with your email and I'll forward a pic of the sanding block, it is a time and hand saver.
 
A bow sander might serve you better. Power sanding can remove too much wood. I used a padded sheet rock sander as well. They are cheap enough and really help smooth stuff out.

You can also use sand paper (cloth works best) to 'shoe shine' the top of the head to make it round and symetrical.
 
If you can master the process of having the sanding drum be stationary and moving the head to the sanding drum, that set up may work, kind of. I am spatially challenged and do better with holding the head pretty stationary in one hand and moving the sanding drum around it on the end of a foredom hand piece as it is easier for me to gsuge location of the drum, pressure, depth of cut, etc. when I control the drum, versus controlling the head. But that is just me.

If you cannot currently afford to invest in a foredom type tool, do what I did when I first started. I was working as a firefighter, I was married with a young child, and money was tight. I did the best I could with a dremel, hand tools, and a reconditioned Sears die grinder I bought for $25. I then sold my completed decoys for whatever I could get for them, and used the proceeds to buy tools and materials. I traded a miniature goose decoy for an old used band saw. With minimal tools, I found that minature decoys were a sensible pursuit, and were actually more profitable than full sized ones in terms of time spent, materials used and net monetary gain. A lot of non-duck hunters love minature decoys, have a place on a table to put a miniature decoy, and have the lesser price in their pocket to buy a miniature. Eventually I made enough carvings (miniature and full sized) and money to also buy antique decoys with what I did not spend reinvesting in tools, books, and materials.

The suggestion to use Swiss/cloth sand paper is a good one. If you must use paper backed, I prefer garnet paper to others.

I have also made rounded, padded hand sanders using dowel rod with a slit in it, padded with closed cell foam. Teamed with cloth backed paper, they are handy in many locations on head, neck, under tail, etc.
 
If you can master the process of having the sanding drum be stationary and moving the head to the sanding drum


Mike

You should try an Illinois River carving knife...

Chuck
 
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Although I lived in Illinois from 1973- 2000, I am unfamiliar with an "Illinois River carving knife".

What the heck do they look like and how do they differ from any other carving knife????

Or is the term "Illinois river carving knife" a pejorative describing a hatchet or chainsaw???
 
Well I put down the dremel and picked up a knife to attempt some work on the bill and gave him a quick sanding and here's the result.
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Tim~

Great job!

Fussy Stuff: I always undercut the lower mandible - it fits up into the upper mandible in life. I shave it with the tip of my knife blade, working rearward toward the chin/lower cheek. Obviously, this is unimportant stuff - but you have come such a long way.

I hope you're having as much fun as we are!

All the best,

SJS
 
Tim~

Bruce Burk has 2 books that show underside. I'll scan the Canvasback pages and send them to you. Easier if I have your e-mail.

All the best,

SJS
 
Tim~

Here's the image from Bruce Burk's "Decorative Decoy Carver's Ultimate Painting & Pattern Portfolio, Series Two":

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I'm still having trouble uploading larger files through Photobucket - so, if you need larger, let's do it via e-mail.

SJS
 
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